How to Make Activated Charcoal for Prepping and Survival

Activated charcoal has many practical uses in survival, from filtering water to making your own gas mask or treating poisoning.

Making your own takes time, but it is ultimately more cost-effective.

Making activated charcoal involves mixing powdered hardwood charcoal with a chemical such as Calcium Chloride and heating it to a high temperature. (Note: you can also use fibrous plant material such as coconut shells if hardwood is unavailable and lemon juice as a substitute for Calcium Chloride.)

A pound of activated charcoal costs $12-$15 while making your own is less than $1 per pound.

For $20, you can have enough activated charcoal on hand for bartering, trading, or helping others during a survival situation.

How To Make Activated Charcoal

Basic Steps

1. Burn hardwood to make charcoal.
2. Cool overnight.
3. Powder the charcoal using a hammer or mortar and pestle.
4. Add calcium chloride solution.
5. Spread on a clean sheet or cheesecloth.
6. Bake at 250 F for 30 minutes or until all moisture is gone.

These are the simplified steps; keep reading for more in-depth instructions.

Making your Own Charcoal

While you can make your own charcoal to activate, the extreme temperatures it takes to burn hardwood down to charcoal make it very time-consuming and energy-intensive.

Instead, I recommend buying a 20 lb bag of hardwood charcoal and using that.

You may have to make your own charcoal (more below) during a survival situation, but if times are still good enough to buy it, you will come out ahead on the deal.

To make charcoal from burning hardwoods or coconut shells.

1. Gather a large pile of hardwood. Ensure you have a good spot to burn for a long time, and you can access it to feed it. A lot of people use a metal barrel.
2. Chop hardwood into small pieces. You want to maximize how much you can fit in the barrel.
3. Build up a big bonfire that will burn for 3-5 hours around your barrel. The length of time is dependent on how big your barrel is and how full you have it. A 55-gallon metal barrel full of wood needs a 5-hour burn time.
4. Let the barrel cool overnight or more before opening.

You can make a lot of charcoal this way, and the bonfire on the outside can be made from old wood lying around your property or even slag from a sawmill if you can get it.

Supplies Needed

1. Calcium chloride, otherwise known as Pickle Crisp.

It is most economical to buy in larger tubs like that offered by Hoosier Hill. (Amazon Link)

You can use the Ball Pickle Crisp available at grocery stores, but it is usually a lot more money. Lemon juice will also work in a pinch.

2. Charcoal

Buy whatever hardwood charcoal briquettes you prefer.

Ensure you don’t accidentally get the type already soaked in lighter fluid or has other additives. You need pure hardwood charcoal.

3. Glass Jar or other non-aluminum mixing pot with a solid lid.

Many people use a regular canning jar.

Mixing the calcium chloride causes a reaction that releases heat, and aluminum is a reactive metal. You don’t want to get this on your hands, so use something you know doesn’t leak. Eye protection is always a good idea, just in case.

4. Water and measuring cup

5. Cheesecloth Or White Sheet

6. Cookie Sheet or Flat Pan

7. Storage Container For Finished Activated Charcoal

Activating the Charcoal

1. Make Charcoal.
2. Powder the charcoal. You can do this by smashing with a hammer or using a mortar and pestle. Transfer to a glass or stainless steel bowl.
3. Make a 25% solution of calcium chloride using your water. One hundred grams of calcium chloride would be dissolved in 300 mL of water. This equals 3.5 ounces of calcium chloride and 1.3 cups of water in ounces.
4. Make a paste – slowly add the calcium chloride solution to the powdered charcoal and mix until a spreadable paste has formed. Drain any leftover solution.
5. Let dry in the bowl for 24 hours.
6. Spread on a clean white sheet or multiple levels of cheesecloth. Don’t use anything with detergents or scents. Rinse with clean water and catch the water that goes through. You can filter this water through a coffee filter to recover the carbon you would otherwise lose. Put the coffee filter on a cookie sheet with the rest of your activated charcoal.
7. Bake what you have rinsed at 250 F for 30 minutes or until all moisture is gone.
8. Cool and break apart to store in an airtight and waterproof jar. (Read more about how to store activated charcoal properly.)

Here is an excellent video on the process.

The Difference Between Activated and Regular Charcoal

Activated charcoal is hardwood charcoal that has been treated to increase the surface area of the carbon particles by creating tiny pores. This activated charcoal can absorb more toxins, impurities, and gases.

While regular charcoal has some absorbing capabilities, it should never be used in place of activated charcoal since the absorption level is far lower.

For more on this, see our post – Activated Charcoal vs. Charcoal

Survival Uses For Activated Charcoal

1. Emergency water filter

Some filters have sections that require activated charcoal. It can reduce and eliminate chlorine, fluoride, and other compounds and tastes you don’t desire in your water.

We wrote about DIY Charcoal Water filters here, or below is a great video showing how to use activated charcoal to make a high-volume water filter using only a 2-liter soda bottle, activated charcoal, and a coffee filter.

2. Remedy for ingested poisons, including overindulgence in alcohol

Charcoal absorbs toxins, and that means that it can save a life. If a poison is consumed, then eating some activated charcoal can reduce the effects.

Some people use it if they have too much alcohol to drink. This means that if alcohol poisoning is suspected, charcoal can help reduce blood alcohol levels.

To Treat Poisoning

It is important to remember to give activated charcoal as soon as possible. The best time is within 30 minutes of a poison being consumed. Activated charcoal should never be given to children under 1 year of age.

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Recommended Reading: Disaster Prepping with Children: From Infancy to Adolescence

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Adults should take 50-100 grams of activated charcoal powder mixed with water for a one-dose treatment. Children 1-12 should be given 25-50 grams of water. This translates to about 0.25-0.5 grams per lb of body weight.

If poisoning is severe enough to require a course of treatments, then the Mayo Clinic recommends using 50-100 grams mixed with water and then continuing treatment with a smaller dose of either 12.5 grams given every hour, 25 grams given every two hours, or 50 grams given every four hours for adults.

Children up to 13 years of age should be given the first dose of 10 to 25 grams; then, they should be given 0.5-1 gram per pound of body weight every two to four hours.

3. Make Your Own Gas Mask

Note: This mask can help you greatly but is not a replacement for a real gas mask. It is much better than nothing and can allow you to minimize exposure and damage to volatile organic compounds and environmental pollutants.

What you need to get started:

1. 2-liter soda bottle
2. Soda can
3. Activated charcoal
4. Rubber bands
5. Duct or medical tape
6. Cotton Rounds Or Stuffing
7. Scissors

Instructions Are In The Video Below 

4 . Treat insect bites and stings, including particularly venomous ones!

You will often experience conditions that expose you to stinging and biting insects and other animals during a survival situation. For bites and stings, mix a capsule of activated charcoal with 1/2 tbsp coconut oil and apply; place this inside a covering to create a charcoal poultice.

It is impressive that you can treat snake and spider bites as well.

Very venomous spider bites like the Black Widow and dreaded Brown Recluse can be treated by creating a larger amount of the capsule and coconut oil mixture.

You are going to want a large wrap like an ace bandage.

Remove after 2-3 hours, rinse the area, apply a fresh mixture, and wrap.

5. Treat Stomach Flu

It can be used for treating various forms of Gastroenteritis and is very effective.

For more, see our post about using activated charcoal for stomach bugs.

6. Treat Tooth Infection

In the ideal world, we can all go to the dentist for professional treatment at the first sign of a tooth infection. But not all of us can afford a dentist, and there are plenty of situations where you might not be able to get to a dentist for days or even weeks.

For these situations, you can use activated charcoal for tooth infection treatment.

Where to Buy Activated Charcoal

It is easy to order activated charcoal online, and it is not even that expensive.

But it can become a lot harder to get even basic things during a survival situation. Here are some links if you don’t want to or can’t make activated charcoal.

Also see here for more on the best activated charcoal brands.

A few things to remember when using activated charcoal

Activated charcoal can interact with some medications

Double-check your prescriptions to see if they interact with activated charcoal. This is very important.

While charcoal is excellent for detoxifying, you want to ensure you care for other aspects of your health.

The Mayo Clinic has a list of drugs known to interact with activated charcoal, but you should ask your doctor or pharmacist about using activated charcoal if you are taking prescription medications or have any ongoing health issues.

Charcoal stains like crazy

Many people choose to use charcoal capsules because it avoids the risk of staining anything unless you break one open. It also makes knowing your dosage level for a given remedy or compound very easy.

A little goes a long way

Activated charcoal is concentrated stuff, so remember to use it sparingly.

This also means that a small stash can take you through a lot. Having 10 lbs of activated charcoal could also put you in a valuable bartering position because it has many uses.

Do you have any experience using activated charcoal in a survival or off grid situation? Please share with us in the comments below!

+ Image credits

Paul Lakin [CC BY 3.0], via Wikimedia Commons